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Material Impacts On The Precision Machining Industry

by:Mayer     2020-08-05
The International Stainless Steel Forum (ISSF) reports that stainless steel production rose in 2006. Crude stainless steel pipe production in Asia and now produces more than half of all stainless steel in the world. The Americas increased their stainless steel production. China's trade surplus versus the U.S. amounted to $23.76 billion in February 2007 according to China Customs quoted in several press reports. This is the second highest level ever, and is 10 times the February 2006 level of $2.5 billion! The International Stainless Steel Forum (ISSF) reports that stainless steel pipe production rose by 16.7% to 28.4 million metric tons (mmt) in 2006. Crude stainless steel production in Asia grew by 20.6% to 15.1 mmt. Asia now produces more than half of all stainless steel pipe in the world. The driving force was China with production of 5.3 mmt of stainless steel, a growth of 68% compared to 2005. The Americas increased their stainless steel production by 9.8% to nearly 3 mmt. With the exception of aluminum, all of the commodities that we track have increased from January to March this year: Steel bundles up 43%, China Coke up 24%, Copper up 15%, Brass scrap up 13% and Nickel showing a 10% increase. China's trade surplus versus the U.S. amounted to $23.76 billion in February according to China Customs quoted in several press reports. This is the second highest level ever, and is 10 times the February 2006 level of $2.5 billion! The average price of aluminum in 2006 was up 35.16% over the average in 2005. Aluminum prices have remained above $1.00 per pound since November of 2005. Aluminum would seem to be the bargain of the commodities that we track, posting a slight decline of 2.36 % since January 2007. We believe that weakness in the Housing market has reduced demand for aluminum extrusion materials, thus keeping aluminum pricing soft. Aluminum companies are taking the bully pulpit for emissions reductions and recycling in light of Washington's continued attention to Global Warming. Average price in 2006: $1.25 per pound (Energy is the main issue for aluminum producers, and increases in energy costs find their way quickly into the light metal's pricing. Increasing energy prices do not bode well for a strong and sustainable aluminum industry in North America. China is power short, which makes this material especially problematic for their planners.) The average price of copper in 2006 was up 90.08% over the average in 2005. Energy surcharges we have seen include 7% for one supplier due to state electrical rate deregulation; freight surcharge seen increased to ~24% above standard freight rate. Prices are tracking upward for the red metal (OK, mostly its yellow metal in our shops) up 12.74-14.71% since January. And January 2007 price was up 15.5 % over January 2006. High grade cathode is up over 400% since June 2003 when it traded at 77 cents per pound. These materials have remained above $2.00 per pound for 15 months in a row. Global demand, particularly in China explains the continued high price for copper based materials; in 1985 China was 4% of world refined copper market; in 2005 it is 16% of world refined copper market and the biggest overall user of copper in the world. (International Copper Study Group) Average price in 2006: $3.31 per pound. The average price of nickel in 2006 was up 57.08% over the average in 2005. Last April, Nickel was $7.00 per pound. April 5, 2007, $22.68. Tripled in a year! Driving these record prices - consumption has skyrocketed in China due to stepped up stainlesssteel production. Crude stainless steel capillary pipe production in Asia grew by 20.6% to 15.1 mmt. Asia now produces more than half of all stainless steel capillary pipe in the world. The driving force was China with production of 5.3 mmt of stainless steel capillary pipe, a growth of 68% compared to 2005. The impact on the Precision Machined Products Industry is that these high nickel prices 'lag' getting into the surcharge calculations, so that it is the nickel price from one or two months ago that is in your current surcharge, and this month's higher nickel price will be raising the numbers in the surcharge calculated a couple of months from now. This 'lag' in the calculation actually makes nickel a 'leading indicator' for upcoming months surcharges for nickel containing materials like stainless and superalloys. Hint: They won't be decreasing in the next three to five months... Low inventories and an absence of reports of surplus nickel metal anywhere make high prices likely for the short, medium and long term. Low inventories everywhere! Average price in 2006: $8.69 per pound. (Nickel is a key component of many steel alloy systems, stainless steel capillary pipe, superalloys, and many other nickel base materials.) Stainless Stainless Surcharges for April 2007: Ugine Stainless 303 per pound Raw Materials Surcharge-$2.06; this is based on a two month lag, so these are likely to increase for the next couple months for sure. Universal Stainless and Alloy Products, Inc. announced Sept 13 2006 an increase in its nickel surcharge to $.38 per pound over the London metal exchange price effective on shipments beginning Oct.1, 2006. This is still the last word on their website. Even American Metal Market has figured out that Stainless 303 bar prices have increased- currently showing $265 from the perennial $135 they published most of 2006. Since most producers surcharge mechanisms calculate on lagging averages, the total costs of nickel-containing materials are likely to continue to increase in the short term. This increase is predicated on the need for producers to recover the higher nickel costs of the past months. Aerospace market outlook continues to be very positive as the need to improve fuel consumption drives fleet retirement and replacement with more efficient aircraft. We are seeing increasing numbers of queries for European stainless grades, a sign that sophisticated products are being quoted in North America by savvy European OEM's. If the quality is comparable, and the production systems are ISO compliant- Why not take advantage of the craftsmanship and the exchange rate here in North America? Stainless Steel Pipe Overall imports of stainless steel pipe products in February 2007 decreased 5 percent from their January 2007 level and were up 21 percent compared to February 2006 levels. Stainless Hot-Rolled Bars - Imports of stainless hot-rolled bars in February 2007 decreased 51 percent compared to January 2007 and were up 55 percent compared to February 2006 levels. Stainless Cold-Finished Bars - Imports of stainless cold-finished bars in February 2007 were down 12 percent compared to January 2007. February 2007 imports were up 3 percent compared to February 2006. Bottom line: Due to global tight supply of nickel and delays in bringing new nickel properties into production, stainless and other nickel containing alloys will continue to be difficult to find in stock and subject to high market prices due to low supply/ high demand. That's the reality. Deal with it by knowing your supplier, and getting your customer's requirements as soon as possible. The average price of steel bundles in 2006 was up 15.2% over the average in 2005. Surcharges: Scrap Surcharges for February 2007 we've seen were in the $12.75 per cwt range for electric furnace steel plus an additional $0.25 for Manganese. Blast Furnace Raw Material Surcharges seen: $11.25 per cwt. (Electric furnaces are affected primarily by scrap costs; blast furnaces by coke and ore costs.) Additional surcharges for alloys, manganese, and vanadium are prevalent. Production, Shipments, Inventories In the week ending April 7, 2007, domestic raw steel production was 2,017,000 net tons while the capability utilization rate was 84.3 percent. Production was 2,189,000 tons in the week ending April 7, 2006, while the capability utilization then was 91.4 percent. The current week production represents a 7.8 percent decrease from the same period in the previous year. Adjusted year-to-date production through April 7, 2007 was 27,377,000 tons, at a capability utilization rate of 83.5 percent. That is a 7.6 percent decrease from the 29,650,000 tons during the same period last year, when the capability utilization rate was 89.6 percent. China's trade surplus versus the U.S. amounted to $213.5 billion over the first 11 months of 2006 reportedly almost 30% of the total U.S. shortfall. Over the same 11-month period in 2005, that figure was $185.3 billion. Trade Actions Update Two new filings at the WTO against China in the areas of piracy and counterfeiting of intellectual property. These cases have a narrow focus on media and do not appear to cover industrial products. Currency: Still no substantive action on the revaluation of the Yuan. The federal government's lack of ACTION on the manipulation of currency exchange rates by the Chinese government remains a critical concern for the sustainability of North American Manufacturing. If not now, when?
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